{"id":1265,"date":"2016-08-04T06:06:36","date_gmt":"2016-08-04T13:06:36","guid":{"rendered":"http:\/\/www.giassa.net\/?page_id=1265"},"modified":"2025-08-24T08:03:52","modified_gmt":"2025-08-24T15:03:52","slug":"heavy-duty-workbench","status":"publish","type":"page","link":"https:\/\/www.giassa.net\/?page_id=1265","title":{"rendered":"Heavy duty workbench"},"content":{"rendered":"<p>When I finally moved into my first place with a garage, the first project I set out to finish was a heavy duty bench that could handle any project I threw at it. I ended up deciding on a 3.5&#8243; thick bench top at roughly 30&#8243; deep by 6&#8242; long. So, time to cut some 8&#8242; planks (I had to do this with a DIY miter box, since I didn&#8217;t have a powered miter saw at the time, fun fun), and glue them together. I later put in 4 very long (~20&#8243;) support screws to provide additional strength, since I&#8217;d be installing a woodworkers vise later, which would pull away from the bench if I used it in conjunction with bench dogs to hold down work pieces.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-1242 zoooom\" src=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20151229_101056-300x169.jpg\" alt=\"IMG_20151229_101056\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20151229_101056-300x169.jpg 300w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20151229_101056-768x432.jpg 768w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20151229_101056-500x281.jpg 500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>Next, square off the overall piece, and use a jack plane to clean off the top. I used (a lot of) pocket holes to affix two more boards to the ends.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-1244 zoooom\" src=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160101_165847-300x169.jpg\" alt=\"IMG_20160101_165847\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160101_165847-300x169.jpg 300w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160101_165847-768x432.jpg 768w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160101_165847-500x281.jpg 500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>I used a hammer and chisel set to mortise out a carefully cut space for the Jorgensen woodworkers vise. I was lucky to find this at a marked down price on Amazon. It&#8217;s awesome.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-1246 zoooom\" src=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160103_104603-300x169.jpg\" alt=\"IMG_20160103_104603\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160103_104603-300x169.jpg 300w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160103_104603-768x432.jpg 768w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160103_104603-500x281.jpg 500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>Vise in place.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-1247 zoooom\" src=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160103_161358-300x169.jpg\" alt=\"IMG_20160103_161358\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160103_161358-300x169.jpg 300w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160103_161358-768x432.jpg 768w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160103_161358-500x281.jpg 500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>Now to add some 4&#215;4 posts. These were attached with a combination of pocket holes and brackets.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-1259 zoooom\" src=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160106_181845-1-300x169.jpg\" alt=\"IMG_20160106_181845\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160106_181845-1-300x169.jpg 300w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160106_181845-1-768x432.jpg 768w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160106_181845-1-500x281.jpg 500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>Cut out and installed a bench apron, and added a Kreg powerbar\/emergency-stop button. A powerbar\/surge-protector unit is affixed to the wall (not shown) in series with this accessory. If for some reason I need both hands where they are and I have to kill the power, I can just hit this thing with my knee. I also installed a magnetic contact from Grizzly Industrial so that if the power goes out briefly, it stays out until I manually reset the device. I&#8217;ll later contract out an electrician (need permits and licensed\/bonded professionals for that in my strata, no DIY electrical work permitted) to install a secondary set of breakers for power to the garage with a key to enable them, so that none of the power tools can run in the garage without me being present.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-1255 zoooom\" src=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160131_154733-300x169.jpg\" alt=\"IMG_20160131_154733\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160131_154733-300x169.jpg 300w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160131_154733-768x432.jpg 768w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160131_154733-500x281.jpg 500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>Installed a heavy duty aluminum peg board and the drill press&#8230;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-1257 zoooom\" src=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160131_154744-300x169.jpg\" alt=\"IMG_20160131_154744\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160131_154744-300x169.jpg 300w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160131_154744-768x432.jpg 768w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160131_154744-500x281.jpg 500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>All done. I later created a set of jigs for various power tools such as the miter saw, with bench dogs and clamps affixed to them, so I can use the jigs and vise to rapidly swap out tools, and secure them reliably when I need them. Considering this maybe cost about $50.00 worth of wood, glue, and screws, and can be done with just a power drill, saw plus miter box, and a Kreg jig, not bad at all. The apron was temporarily removed (not shown below) so I could add some more safeguards and outlets and re-attached it.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-1253 zoooom\" src=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160124_173719-e1470315802819-169x300.jpg\" alt=\"IMG_20160124_173719\" width=\"169\" height=\"300\" srcset=\"https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160124_173719-e1470315802819-169x300.jpg 169w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160124_173719-e1470315802819-768x1365.jpg 768w, https:\/\/www.giassa.net\/wp-content\/uploads\/2016\/08\/IMG_20160124_173719-e1470315802819.jpg 1728w\" sizes=\"auto, (max-width: 169px) 100vw, 169px\" \/><\/p>\n","protected":false},"excerpt":{"rendered":"<p>When I finally moved into my first place with a garage, the first project I set out to finish was a heavy duty bench that could handle any project I threw at it. I ended up deciding on a 3.5&#8243; &hellip; <a href=\"https:\/\/www.giassa.net\/?page_id=1265\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":1219,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-1265","page","type-page","status-publish","hentry"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.giassa.net\/index.php?rest_route=\/wp\/v2\/pages\/1265","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.giassa.net\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.giassa.net\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.giassa.net\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.giassa.net\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1265"}],"version-history":[{"count":4,"href":"https:\/\/www.giassa.net\/index.php?rest_route=\/wp\/v2\/pages\/1265\/revisions"}],"predecessor-version":[{"id":1270,"href":"https:\/\/www.giassa.net\/index.php?rest_route=\/wp\/v2\/pages\/1265\/revisions\/1270"}],"up":[{"embeddable":true,"href":"https:\/\/www.giassa.net\/index.php?rest_route=\/wp\/v2\/pages\/1219"}],"wp:attachment":[{"href":"https:\/\/www.giassa.net\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1265"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}